For many companies, finding the right contract manufacturer makes all the difference between ensuring seamless product supply or delayed shipping times and endless waits. Choosing the wrong contract manufacturer leads to frequent delays, cost overruns, and a disrupted supply chain. With so much at stake, it’s critical that you make the right decision.

In this guide, we walk you step-by-step to help you find the best contract manufacturer in India who matches your business needs.

How to identify the best contract manufacturer in India for my business?

Finding a contract manufacturer best-suited to your business needs requires extensive research and planning. The more time you spend comparing and analyzing will help you make a quality decision. Keep in mind that a contract manufacturer used by another company may not be the best option for you, as business needs vary.

Check out this step-by-step guide to locate the best contract manufacturer in India for your business:

Step 1: Start by conducting a feasibility study

Before you begin your search for the right contract manufacturer you need to evaluate whether contract manufacturing is the right choice for you.

• Assess the short and long-term benefits of outsourcing manufacturing to a CM.
• Get inputs from project managers.
• Evaluate all variables – budget, timeline, legal issues, and more.

Weigh the pros and cons to decide if contract manufacturing is the right choice for you. Once you have decided to go with a contract manufacturer, move on to the next step.

Step 2: Scrutinise the Reputation of the Shortlisted Candidates

The next step is to draw up a list of potential contract manufacturers in your niche.

• Check their reputation and ratings online.
• Ensure that you go with a reputed contract manufacturer with years of experience in the industry, as the reputation of your brand lies in your choice.
• You can also ask for suggestions and referrals from other brands in your space.

Step 3: Look for Experience

Just like you wouldn’t select a candidate for a job with no prior experience, you want to look for a contract manufacturer with years of experience in industrial manufacturing.

• Evaluate the manufacturing technologies they use
• Relevant capabilities and more

Step 4: Factor in Scalability

Here are a few questions to keep in mind:

• Will the contract manufacturing partner be able to step up (or step down) production as required?
• Do they have the right resources for production management?
• Do they show signs of limited capability?

You don’t want to enter into a contract with a manufacturer who is struggling to keep up with the pace of production.

Step 5: Budget in all Expenses

It’s a good idea to get an approximate quote from the contract manufacturers on your list. This gives you a clear picture of all the expenses involved:

• Shipping costs
• Compliance and regulation licenses
• Contract fees
• Tariffs
• Raw material procurement
• Packaging and more

Do the math. Check if the costs of contract manufacturing are lower than the expenses you incur if you handle the job in-house.

Step 6: Communicate Expectations Clearly

Once you have shortlisted your choice of preferred contract manufacturers, the next step is to communicate your expectations with them clearly. Gauge their responses. See if you’re on the same page regarding project details, so that you can avoid nasty surprises later on.

The best contract manufacturer in India will be transparent and straightforward. They will let you know whether your project is feasible or not so that you can decide whether to choose them or not.

Step 7: Work out the Day-to-day Operational Details

• How much autonomy are you willing to give to your contract manufacturing partner?
• How much communication do you want with them? Do you want to get daily updates or is it sufficient if they give you monthly reports?

Discuss these questions with your team and then communicate the same with your preferred contract manufacturing partner.

Step 8: Visit the Contract Manufacturer if Possible

Set up interviews with each contract manufacturer you’re considering. Let them know your project expectations and evaluate their responses. If possible, consider a site visit to get first-hand information about the functionality and feel of each production facility.

Step 9: Rank the Contract Manufacturers on your List

Use the nine steps listed above to rank and order each contract manufacturing partner on your list. Allow your project managers, and other stakeholders to give their scores as well. Then, arrange the contract manufacturers on your list according to your preference.

Step 10: Sign the Contract

Congrats! You’re close to the finish line. Once you’ve evaluated the contract manufacturers on your list, it’s time to draw up the contract and officially formalize the partnership.

Alok Tools – Your Trusted Contract Manufacturer in India

With due diligence, in-depth research, and planning, you can easily find the best contract manufacturer who matches your business needs. Finding the best contract manufacturer in India may feel overwhelming. With hundreds of contract manufacturing organizations, how do you ensure that you’re making the right choice?

At Alok Tools, we guarantee to make the partnership trustworthy, transparent, and turnkey. We specialize in industrial manufacturing and value-added production services for clients across the world in various sectors. Partner with Alok Tools, the best contract manufacturer in India to keep down costs and accelerate profits!

Manufacturing is a complex activity and requires plenty of planning, design and execution. Product manufacturers have plenty of things to juggle. They have to design the product, source the right materials, manufacture the product, and perform quality assurance tests, package and ship it. Tackling all this by yourself can feel like a herculean task.

Worry not, this is where we come into the picture. As one of the top contract manufacturers in India, we help you at every step of the manufacturing process. Whether you’re trying to reduce the time of your product manufacturing cycle or cut down costs, we can help you out.

With Alok Tools, you don’t have to deal with the myriad manufacturing challenges all by yourself. As a trusted contract manufacturer we help you make production as smooth as possible so that you can focus your efforts on your core business practices.

In this guide, we walk you through the top 10 benefits of hiring Indian contract manufacturing companies. With a trusted contract manufacturer by your side, you can produce high-quality, market-ready products while keeping down overhead costs.

10 Benefits of Hiring a Contract Manufacturer in India

Even if you have the necessary manpower, resources, and experience to handle manufacturing in-house, there are certain benefits of outsourcing your manufacturing process. Here are the top ten benefits of why you should hire contract manufacturers.

1. Produce High-Quality Products

One of the biggest benefits of outsourcing manufacturing is that contract manufacturers have the expertise to create high-quality products. They have a team of skilled product engineers, quality testers as well as advanced manufacturing tools like 3D printers, precise cutters, and drillers, milling instruments, CNC machines, and more.

Result: You get world-class products that are more functional and aesthetically appealing.

2. Reduction in Manufacturing Costs

When you outsource your manufacturing needs to a contract manufacturer, you don’t have to invest in expensive manufacturing equipment or hire machinery operators, warehouse maintenance staff, product engineers, etc. The contract manufacturer handles it all for you.

From sourcing raw materials to labelling and packaging the final product – your contract manufacturer handles it all for you. This helps you cut down on overhead costs, which in turn, results in significant savings.

3. Stay within Project Deadlines

One of the biggest challenges of in-house manufacturing is that there are several unknowns. Machine breakdown, staff leaves, difficulties in procurement – any single factor can delay and derail the entire process. However, when you partner with a trusted contract manufacturer, you are guaranteed that the project will be completed as per the agreed timeline.

4. Reduce Manufacturing Time

This is one of the main reasons why even big companies hire contract manufacturers in India. When you outsource manufacturing, it reduces manufacturing time. CMs (Contract Manufacturers) have advanced tools to reduce the time taken to produce a product. You can get your products on shelves within just a few weeks, if you desire so.

5. Save Resources

Contract manufacturers help to save resources in two major ways:

• By using lean manufacturing techniques, you can cut down on wastes generated, which in turn, translates to more savings for you. It also helps you lower the carbon footprint of your business, improving your sustainability practices.
• Save the precious time of your resources. Instead of focussing on manufacturing details, your team can spend time on other important tasks like lead generation, conversion, branding, marketing, product improvements, etc.

6. Operate with a Lean Team

Manufacturing is a labour-intensive process. It requires a large team of: engineers, machine operators, skilled workers, plant managers, warehouse staff, etc. When you work with a contract manufacturer, you get to enjoy the benefits of a large workforce without worrying about payroll management, shift scheduling, etc.

7. Scalability

Scalability is one of the other primary benefits of contract manufacturing. You can increase (and even reduce) manufacturing capabilities as per market demands. You don’t have to invest in additional machinery and staff if your product volumes increase. Similarly, you can reduce product quantities if needed, without worrying about keeping staff and machinery idle.

8. Perfect for Small Businesses and Startups

Contract manufacturing levels the playing field. By reducing manufacturing costs and time, it makes it easy for small businesses and startups to get their products into the market cost-effectively. It helps small businesses compete against the bigger corporations, without compromising on the quality of products.

9. End-to-End Services

Contract manufacturers handle it all. This includes prototype design, material sourcing, manufacturing, assembly, packaging, labelling and shipping. Keeping the entire process from start to end under one roof cuts down costs significantly.

10. Gain an Edge over your Competitors

When you partner with an experienced contract manufacturer in India like Alok Tools, you get more out of the partnership. We are not just your manufacturing partner. But, we also guide and assist you with vital knowledge that can help your product stand out in the market. With years of experience in manufacturing, we have a thorough working knowledge of the industry. Our insights will help you gain an edge over your competitors.

How to Identify the Best Indian Contract Manufacturing Companies?

Now, that we’ve seen the advantages of contract manufacturing, let’s focus our attention on how to select the best contract manufacturing partner for your niche.

The right contract manufacturer streamlines the manufacturing process from start to finish. They help in reducing production time and costs, giving you a world-class product that is designed to stand out.

While selecting your contract manufacturing partner, look for a company who offers you end-to-end service. Your partner should be able to handle it all. Right from sourcing raw materials to offering design suggestions to handling packaging and shipping. The best contract manufacturers in India walk you through every step of the process.

They don’t see you as yet another client, but a partner. They offer value-added services like advice on material selection, design feedback, and more. Look for a contract manufacturer who has been manufacturing products under their brand. This is key, as it helps you get a clear idea of the quality and standards of their manufacturing.

With an experienced manufacturing partner by your side, you can produce world-class products and emerge as a leader in your industry. So, what are you waiting for? Outsource your manufacturing need and deliver groundbreaking products and capture the market!

These lines are created by a manufacturing finishing process known as knurling. Knurling helps to create any combination of vertical, horizontal, or crisscrossing lines on the surface of a workpiece. Knurling can be done either using a machine like a lathe or by hand using the right tools.

How does knurling work?

Knurling doesn’t add any material. Rather, it creates a rough texture by removing or cutting away some of the material. Knurling tools have a specific pattern. This can be either horizontal, vertical, or a combination of both. When the knurling tool is pressed against the workpiece, the pattern on the tool is replicated on the workpiece.

Knurling tools have a “V-shaped” tooth. It’s created by displacing the material on the workpiece. When the knurling tool is pressed against the surface of the rotating workpiece, it creates the required pattern.

Knurling tools can produce the following patterns:

Straight – horizontal or vertical lines

Diagonal lines

Diamond patterns

Applications of Knurling

Knurling has a huge range of applications in daily use. It’s primarily used for:

Decorative purposes

Serration surfaces that are keyed or locked together in unit assemblies

To improve the grip of hand tools

Consumers love having a textured finish rather than a smooth finish. This is one of the main reasons why knurling is used on a product, to enhance its aesthetics. It creates an attractive pattern on the surface of the workpiece.

Besides aesthetics, knurling is also used for other practical purposes like improved grip. Hand tools like hammers, wrenches often have a knurled handle to improve stability and performance while using it. Here’s an example. Consider a hammer with a smooth handle. The smooth surface is prone to slipping easily, leading to accidents. On the other hand, consider a hammer with a textured handle. The knurled handle protects against slippage, helping users have a steady grip.

Hand Vs Machine Knurling

Knurling can be done either by machine or hand. Hand knurling uses a rolling roll that creates the desired pattern on the workpiece. Machine knurling uses a lathe to cut the desired pattern on the workpiece.

Hand knurling is the most basic knurling process and doesn’t require large machines. It can be completed with a simple roller tool. Hand knurling creates the patterns primarily uses pressure. When the worker runs the knurling tool across the surface of the workpiece, it creates a textural indention on the object. Machine knurling, on the other hand, creates the texture by chipping away a small portion of the material of the workpiece.

Check out the knurling tools from Alok Tools:

Quick Acting Knurling Tool

This is a knurling tool that is easy to set up. It minimizes the pressure on the lathe, crossfeed, or center screw. The depth of the knurling impression can be set based on the production work. It creates medium diamond-patterned knurls in the following size:

¾” x 3/8” x ¼”

Besides our quick-acting knurling tool, we also offer knurling tool holders and spare knurls for knurling tool holders.

If you require more info on our range of knurling tools or need help finding the right set of knurling tools, drop in an email to sales@aloktools.com, and our team will get back to you with the required information.

Hoists play a crucial role in strenuous industrial applications. They make it easy to lift and manoeuvre heavy equipment and other workplace materials. Broadly speaking, a hoist has a cable wrapped around a wheel. When operating the hoist, it mechanically lowers and lifts heavy materials. Besides factories, hoists are also used in disaster sites to lift victims who have been hurt badly. There are a variety of hoists based on their usage, type of cable, and operating power.

In this guide, we discuss air hoists – what are they, where are they used, how to operate them safely, and more.

Air Hoists: A Helping Hand for Various Industries

Air hoists, also known as pneumatic hoists, are powered by compressed air. Like other hoists, it has an attached up-and-down pendant that moves based on the floating functionality supplied by compressed air. The floating air function provides a weightless vertical movement that lifts and lowers equipment.

The most significant benefit of air hoists is that they can be operated even in remote conditions. They do not require electric motors to run. Generally speaking, air hoists weigh 40 – 50% lower than electric hoists due to the absence of electric motors. Hence, they can be handled easily.

Other benefits of air hoists include:

Low maintenance

Dirt and dust resistance

Self-cooling

Resistant to heat, high temperatures, vapours, and humidity

Ozar Toku – Offers a Wide Range of Air Hoists to Suit Various Industrial Needs

At Ozar Toku, we have a wide range of air hoists with lifting capacities ranging from 140kg to 50 tons. You can choose your preferred pneumatic hoist based on the speed, lift capacity, control type, air trolley type suitable for your workplace.

Our air hoists are designed to global standards. Our manufacturing and quality control confirms to major industry standards and goes through rigorous quality checks. Here are a few reasons why Ozar Toku air hoists are trusted by customers across the world:

High durability

Safe design

High-quality vane protection

Overload protection

Emergency stop

High-strength cast steel for long-lasting durability

Flexible speed control

Mechanical end stop system

Automatic disc brakes

Pendant control or choice of cord for lifting

Protection from an electric explosion

Our Air Hoists are used in a variety of industries like:

Offshore oil industry

Power plants and refineries

Mining and construction

Mechanical engineering

Assembly line

Shipyards

Food industry

Chemical industry and many more

How to safely operate an air hoist?

Here are a few tips to keep in mind while operating air hoists. Following these tips will not only ensure the durability of the equipment but also keep workers safe.

Air hoists should always be operated by authorised and fully-trained personnel. New recruits should be provided comprehensive training before they are allowed to use air hoists on their own.

Air hoists are intended for material handling. To lift and lower products and equipment. They should not be used to transport personnel.

The hoist should always be fitted with the required safety features – emergency stop, load brakes, limit switch, hook latch, and shock protection.

The operator should always wear the required safety gear – gloves to insulate the hands and grips to operate the controls.

If you’re using the air hoist outside, ensure that it’s regularly maintained and protected from the weather.

Appoint personnel to carry out daily checks. The operator should check whether the emergency stop, hoist braking function is regularly operating. Additionally, the lowering and lifting limits should also be tested periodically.

Chains and other gear should be lubed and check periodically – preferably once a month. Other parts like bolt and pin connections, chain guides, sprocket wheel, brakes (with load), load hooks, compressed air connections should be checked annually.

The air supply is a vital part of air hoists. You have to ensure that the air supply is clean and dry for the hoist to operate correctly. Do not mix the air supply with other gases as it can cause underperformance.

Types of Air Hoist at Ozar Toku

We have a wide range of air hoists for various industries. Our popular air hoists include:

TCS Series – Extra high-speed air hoists with capacities ranging from 250kg to 1 ton. It enables high-speed precision control.

TMH Series – New multi-utility air hoist with capacities ranging from 3 ton to 30 ton.

Manipulator Series – For flexible material handling with capacities ranging from 140kg to 250kg. It enables one-handed operation.

Our other air hoists include TMTCR and TMTMH Series, TAW Series, and TNC Series.

Wrapping Up

Air hoists are an incredible value-add to your workspace. Though an air hoist’s initial cost is higher than chain hoists, they offer numerous benefits like faster lifting speeds, protection from electrical sparking/hazards. As a result, air hoists are ideal for lifting heavy equipment in hazardous environments.

If you require air hoists for your industry, get in touch with our team for the best prices and other info.

Check out our tool guide to understand the different types of grease guns available at Ozar Tools and pick the best one that matches your needs.

Common Types of Grease Guns

Grease guns are categorised based on the three ways in which they can be powered: by hand, electricity, or air. Grease guns that operate on manual power can be further divided into guns with a lever or pistol grip.

Each of these types has varying benefits. The ideal model for you will depend on intended usage and the personal preference of the technician. Let’s take a closer look at the common types of grease guns:

1. Manual – Lever Type Gun

Operating Principle – It uses a lever to release the grease. The grease/lubricant flows out of an aperture.

At Ozar Tools, we have three types of lever-operated manual grease guns. They are:

2. Manual – Pistol Grip Grease Gun

This variation of the grease gun is suitable for one-handed operations. Unlike the lever in the previous models, pistol grip grease guns can be operated using one hand. Thereby, it’s easy to operate and easy to carry.

Here’s a closer look at our pistol grip grease gun model:

Besides these two popular types, other common types of grease gun include:

Pneumatic Pistol Grip Grease Guns

These guns use compressed air to direct the grease into the specific spot. It has a pistol-grip, allowing for one-handed action. When the trigger is pulled, a positive displacement of air occurs, causing grease to lubricate the pointed component.

Battery Operated Pistol Grip Grease Guns

This works similar to the pneumatic pistol grip grease guns. However, it is battery-operated and doesn’t use compressed air. Since it’s battery-operated, it offers the advantage of being cordless.

Grease guns can also be classified based on how the grease is loaded into the gun: by cartridge, by suction fill, or in bulk.

Now that you’re aware of the common types of grease guns let’s focus our attention on the benefits of using one and why a grease gun is a worthwhile addition to your toolkit.

Benefits of Using a Grease Gun

Here are the top benefits of investing in a high-quality grease gun:

Accurate Lubrication

Without a grease gun, it’s not possible to deliver grease precisely. A grease gun is an efficient lubricant delivery system that helps to saturate a part property and accurately.

Eliminates Waste

Proper lubrication is a must to keep your machinery in perfect condition. A grease gun helps deliver oil, grease, or other lubricants – efficiently to specific parts of the machinery. Since a grease gun makes it easy to deliver the right quantity of lubricants, you don’t have to worry about wasting lubricants—no overflows or spills.

The longevity of the Machinery

An adequately lubricated machine will keep running for years to come without causing any troubles. A grease gun is a worthwhile investment that helps to increase the longevity of your machinery.

Speed and Accuracy

A grease gun makes it easy to lubricate even tiny parts with the right speed and accuracy.

Cost Saving

Since grease guns avoid overflows and spills, you don’t have to spend extra on lubricants. Additionally, adequately lubricated parts last longer than poorly maintained ones, helping you cut down significantly on repair, maintenance, and replacement costs.

A grease gun is a valuable addition to your tool kit. Irrespective of whether you’re a professional mechanic or a hobbyist, a grease gun is a worthwhile investment. Check out the different types of grease guns available at Ozar Tools and pick the best one that works for you. Besides grease guns, we also have the necessary accessories like flexible grease gun hoses, grease buckets, etc.

If you need any further help finding the right grease guns for your needs, you can always get in touch with our team by giving us a ring at +91 92052 98520 / +91 124 422 7095 or dropping in a line at sales@aloktools.com.

Step 1: Familiarise yourself with the Different Types Available

Tap wrenches can be classified into two types:

Double-end Adjustable Wrenches – It has a threaded handle that is fixed to a clamp. It’s used on larger taps where there is adequate room to turn the larger wrench. They are also called as bar wrenches.

T-handle Wrenches – It has a collet that secures the tool. T-handle wrenches work well for small spaces that require an extra reach.

At Alok Tools, we have the following styles of tap wrenches to suit various needs:

Ratchet Tap Wrench

It comes with a smooth, chrome-plated body and is a handy tool to include in your toolset. It works using the reversible ratchet mechanism. It works with taps and other tools that need to be turned by hand.

Adjustable Tap Wrench

It’s a high-quality tool used for hand tapping operations. As the name implies, it comes with tempered and hardened jaws, adjusted to suit various applications. You can comfortably use it with screw extractors, reamers, and other standard tools.

Extra Long Tap Wrench

It has an extra-long handle of 33cm, making it ideal for spaces that are hard to reach. The handle can be extended to ensure better leverage. The tempered and hardened jaws make it robust and long-lasting. It has a shiny, chrome-plated finish.

T-handle Tap Wrench

This is a general-purpose tap wrench that can be used for various hand-tapping operations. The handle has a heavy knurled cap that offers a firm grip. It’s an ergonomic and high-quality tool that works well for DIYers as well as professionals.

Step 2: Assessing your Needs and Figuring the Required Size and Shape

The next step is to decide if you need an adjustable tap wrench or a fixed one. Adjustable tap wrenches can accommodate tool heads of varying sizes. However, they are not as strong as fixed tap wrenches. That doesn’t mean one type of tool is better than the other. It all depends on your usage.

If you’re looking for a tap wrench to help you with small DIY projects around the house, then we recommend purchasing a couple of adjustable wrenches to cover all your size requirements. On the other hand, if you’re looking for tap wrenches for bigger and professional projects, you can invest in fixed tap wrenches.

The number of wrenches you need to invest in depends on how often and the type of jobs you will use them. If you’re looking for wrenches for home use, then a couple or more wrenches in standard sizes are sufficient. If you’re a professional, then investing in a complete set of fixed and adjustable tap wrenches will help you carry out all tasks with ease.

Step 3: The Measurement Type

Wrench heads are either measured in metric or US standard sizes. Metric measurements use millimetres, while US standard sizes use inches. At Alok Tools, our wrenches are marked in mm. If you require wrenches in US standard sizes, get in touch with our team, and we can help you out.

Step 4: Understanding the Materials used

The materials used in the tap wrench play a crucial role in determining its durability, aka how long the wrench will last. Materials like chrome plating offer longer durability and ensure much better corrosion resistance. The highest quality wrenches are made with chromium-vanadium. While cast iron and wrought iron wrenches provide outstanding durability, they are prone to rusting. So, opt for wrenches with chromium-finish.

Final Thoughts – Try our Tools

Now that you’re aware of the different types of tap wrenches and how they work, you can choose the right tool for your specific needs. Sometimes you may feel that you need to try out a tool before you purchase it. Trying out the tool can give you the confidence that it’s the right one for the task. Get in touch with us to discuss your requirements and see if we can arrange a trial.

If you require any further help, don’t hesitate to contact our tool experts at Alok Tools, India’s leading industrial hand tools manufacturer and exporter.

Magnetic clamps play a crucial role in a variety of projects – small and big. Here, in this article, we shine the spotlight on magnetic clamps – how to use, pros, types, and more.

What are magnetic clamps?

As the name implies, magnetic clamps are powerful magnetic fields. They stick to all metals and can hold various angles – 45, 90, or 135. Generally, magnetic clamps contain samarium cobalt, neodymium, and alnico, which ensures that they are strong enough for professional welding.

Magnetic clamps hold metals in place, firmly. Thus, welders can continue their work hands-free, thereby making the welding process safer and more efficient. It’s easy to set up a magnetic clamp, and it provides an accurate hold.

How to use magnetic clamps for welding?

It’s quite easy to use magnetic clamps in welding. To start, you need to layout the workpieces that you want to weld together. Use a magnetic clamp to hold these pieces together before you commence the welding process. Since you don’t have to use your hand to hold the work, the welding process becomes neater and straighter, and above all, keeping the welder’s hands safe and away from the flame.

Pros of using Magnetic Clamps during Welding

There are several advantages of using magnetic clamps during welding. Let’s take a look at the significant benefits:

Enhance Welding Productivity

Using magnetic clamps increases productivity significantly. Welders don’t have to use their hands or get help from welding assistants to hold the workpiece. Also, magnetic clamps are incredibly easier and time-saving when compared to traditional screw-type clamps.

Easy to Use on Pipes and Irregular Workpieces

Using magnetic clamps makes it easier to weld in the middle of a pipe and other irregular structures. It’s a huge time-saver when working with large, oversized workpieces.

Magnetic Clamps make it easy to Ground the Base

Consider this application – when you’re working on pieces where only a portion of the base metal is exposed, say an automotive repair shop. Here, the body panel is not fully exposed, and the bare metal is revealed only in certain portions. Using magnetic clamps make the work easier and efficient.

Convenient when welding Sheets of Metal

Magnetic clamps are incredibly useful when welding sheets of metal together. You can quickly secure the workpiece with a magnetic clamp without the need for any elaborate fixture or jig. By using magnetic clamps, you reduce the overall cost of the process. You don’t have to spend on securing the required dogs and wedges for securing the workpiece. Similarly, it reduces labour costs significantly. Two-men jobs can be quickly done by a single person using the right magnetic clamps.

Magnetic Clamps for Ozar Tools

At Ozar Tools, we offer a range of high-quality, industrial magnetic clamps to suit all applications. Our product range under this category includes:

Heavy Magnetic Clamps

These clamps can hold the workpiece firmly at 45, 90, or 135-degree angles. It comes with strong “T” handles that make it easy to break the magnet from the workpiece.

Magnetic Quick Clamps

As the name implies, these are versatile and can be used for a wide range of applications. They feature strong magnets that have been individually tested. They are available in an array of sizes.

Magnetic Squares

A welder’s friend, this tool is available in four different sizes and can be used for a wide range of applications.

As the leading manufacturer and supplier of quality industrial tools in India and overseas, Ozar Toku Tools come with a 100% guarantee. All our products are made using premium ingredients and designed to international standards. They undergo stringent quality checks before leaving our factories. To know more about our tools, bulk enquiries, or become our product distributor, get in touch with our sales team at info@aloktools.com.

From building large structures like bridges and ships to minute automobile parts, medical tools, and delicate jewellery, metalworking plays a crucial role across industries and sectors. Not just industries, metalworking is also a popular hobby among DIY enthusiasts.

Choosing the right tool plays a crucial role in determining the success of any metalworking task. This is why we recommend that you pay careful attention when selecting the right air pneumatic tools for your metalworking projects. In this post, we outline the major factors that you should consider when choosing the right pneumatic tool for metalworking.

1. Speed

The speed of the tool you choose plays a crucial role in determining your project’s output productivity. The speed determines the material removal rate, hence the overall productivity. Ideally, there is no optimal speed that suits all applications and materials. The tool’s ideal speed for your project depends on several factors like required surface finish, disc size, disc type, and more.

Also, remember that high speed does not always mean an increase in productivity. With certain materials, high speed can lead to local heating, damaging the material and the tool. Make sure to check the pneumatic tool’s speed to determine if it suits your application before purchasing it.

2. Metalworking Material

Different metals have varying requirements. Hence, it’s not possible to specify one single pneumatic tool that suits all applications. To achieve the best results with your new air tool, you need to consider each metal’s features separately before making a purchase decision.

For instance, steel and steel alloys are hard to grind. Hence, the tool you choose has to be powerful to achieve the desired results. FRP (Fiber Reinforced Polymers), on the other hand, are malleable and are easy to grind. Hence, they need to be worked with tools that are not too powerful, as powerful tools can quickly grind to the composite and melt the material.

3. Application

The application is one of the deciding factors in selecting the right tool. This is because different features of the tool are required for various tasks. To give an example, applications like chamfering, cutting, and weld seam work well with tools like vertical and angle grinders. These tools have disks that are specifically designed for these applications. On the other hand, applications like surface sanding require low-speed pneumatic tools like angle rotary sanders. Finishing tasks are best carried out with rotary orbital sanders and belt sanders.

So, make sure to consider the application type while choosing the right pneumatic tool.

4. Safety and Ergonomics

Safety and ergonomics are two factors that should never be compromised. The safety and convenience of the operator using the tool have a direct impact on productivity. One major factor to consider here is the power-to-weight ratio. You need to ask yourself this question while choosing pneumatic tools – will the operator be able to use the tool continuously for long periods without experiencing discomfort or strain?

Look for pneumatic tools with an auto-balancer. This feature helps in significantly reducing the vibrations during operations, thereby improving safety and decreasing operator fatigue.

5. Finally, Check out the Additional Features

Besides these four essential factors, you can also consider additional features. These are not mandatory but good to have. Certain features help in enhancing the productivity and efficiency of the task. For instance, some pneumatic tools come with spindle locks. These are designed to reduce downtime and minimise abrasive replacement.

Besides the features mentioned above, auto-balance is a great additional feature to look out for. For instance, a pneumatic tool with an auto balancer helps in effectively increasing the material removal rate by 15%. This is because workers can use the tool safely for long periods without getting tired soon.

The five features listed in this guide help you choose the best pneumatic tool for your metalworking project. If you have any further queries regarding pneumatic tools, don’t hesitate to contact our friendly team. As India’s largest exporter and manufacturer of pneumatic tools under the brand name Ozar-Toku, we can help you find the best air tools for your specific requirements. Get a free quotation for industrial tools today.

However, the pandemic is far from over on the economic front. The Covid-19 pandemic has put an end to the current world order that began in the early 90s. China, often referred to as the world’s factory is no longer considered a trustworthy ally.

Currently, one-third of global manufacturing originates from China. There is a growing distrust for China among major superpowers like the US and Japan. Even before the Coronavirus outbreak, the US started engaging in a cold war with China by imposing trade tariffs. The Covid-19 pandemic originating in China and the country’s initial mishandling of the pandemic has further increased the distrust for China among the global superpowers.

Additionally, the drawbacks of over depending on Chinese factories in global supply chains were exposed during the Covid-19 outbreak. As a result, a large number of major economies are looking to diversify their global supply chain. Even companies that are reluctant to move out of China are looking to expand elsewhere.

Recently, the Chinese forces have flexed their muscles in Ladakh, the South China Sea, and the Indian Ocean. The escalating geopolitical tensions between China and its neighbours are further accentuating this shift.

The Japanese government recently announced several incentives for Japanese companies looking to shift base from China. Besides, several countries, including India, are unhappy with how the Chinese government has been making profits from the pandemic by acquiring the shares of stressed companies in Asia and the rest of the world.

Many of the world’s developed nations are uncomfortable with the idea of a Chinese-dominated global order. Countries don’t want to rely on China for their goods. This presents a huge opportunity for India – an emerging superpower in Asia and the one best suited to overtake China’s position as a global manufacturing hub.

The Silver Lining of the Crisis: India Moving from Survival to Revival

India has several strategic advantages to emerge as the next big global manufacturing hub. A large domestic consumption market developed capital, skilled, cheap, and diversified workforce, and above all, a stable democratic setup – make India the best choice for global manufacturers in the current scenario.

India has already demonstrated to the world that it’s world-class in several sectors. The IT services industry in the country is one of the best in the world. It supplies a vast majority of the workforce to Silicon Valley. Besides IT services, India is also a world leader in auto parts manufacturing, pharma, and engineering.

While these are inherent factors that work in India’s favour, the country is also refining several other factors to help it achieve its goal of manufacturing excellence.

The Prime Minister, Narendra Modi, recently highlighted the importance of “Aatmanirbhar (self-reliance)” and urged citizens to be “vocal about local.” The country is poised to become self-reliant, along with a commitment to global welfare.

If we look at history, we can see that manufacturing is the key to prosperity. England was able to achieve world dominance in the 19^th century due to industrialisation. In the 20^th century, countries like Germany, USA, and Japan emerged as developed economies due to their rapid industrialisation. Recently, countries like Taiwan, Korea, and China have transitioned from emerging economies to developed nations thanks to their manufacturing process.

India is set to chart its manufacturing growth with the help of several factors like technology, a resilient workforce, and a favourable political environment. India is taking several measures to attract foreign investments. Recent investments made by Facebook and Google demonstrate the trust of global players in India. Recently Apple announced that it’s looking to expand its manufacturing line in India.

While it’s true that several factors work in India’s favour, there’s no denying that timely reforms are needed – especially in labour and land. However, there is a sense of urgency among all sections of the society to transform India’s narrative from “survival” to “revival” in the post-Covid-19-era.

Like other big crises, the ongoing Covid-19 pandemic will have a long-lasting impact on the global order. While there’s no denying the tragic human loss due to the pandemic, we need to move forward to emerge stronger. India is headed in the right direction, by leveraging the power of technology and human capital to emerge stronger in the world of tomorrow.

What does this signify for India? Will we be able to overtake China as the manufacturing capital of the world? What should the government do to accelerate the momentum? Will our nation emerge as the next manufacturing hub of the world? Let’s find out now.

Even before the outbreak of the Coronavirus, several corporations have been moving out of China and looking to set up manufacturing plants elsewhere. In 2019, Samsung, the South Korean mobile manufacturer, set up its biggest factory at Noida. Nearly 30% of the phones manufactured here will be exported globally. Industry experts predicted that the Samsung factory set up in Noida will do what Maruti did to the Indian automobile industry in the 1990s.

In the 90s, when Maruti collaborated with Suzuki, the automobile manufacturing industry witnessed a massive transformation. It’s expected that this new setup by Samsung will create a similar upward trajectory for electronics manufacturing.

India poised to become a Manufacturing Super Power.

According to a recent study by Deloitte, India is expected to move upwards six ranks to reach No.5 in 2020 for Predicted Manufacturing Competitiveness. Several factors work in India’s favour.

The number one – labour costs in India are significantly low. The labour cost in the manufacturing sector in India was $1.72/hour in 2015. For the same period, the labour cost in the US was a whopping $37.96/hour. Even the labour cost in China is double that of India.

Secondly, the Indian government has set aggressive targets to make India fill the void left by China. Recently, Narendra Modi, the Prime Minister of India, has urged various state governments to put in place various initiatives to woo manufacturers moving out of China. Additionally, the government wants to increase the volume of manufacturing to account for 25% of the GDP by 2025.

Third, India is on the cusp of witnessing the Fourth Industrial Revolution. We have already seen convergence between manufacturing and digital in various industries. Emerging technologies like automated sensors, machine learning, predictive analysis, IoT, robotics are slowly being introduced in multiple sectors. Thanks to various innovations like automation in real-time monitoring and 3D printing, the cost of production has come down significantly. India has recently received several grants and incentives from the European Union, UK, UAE, and Australia for investing in various technologies in manufacturing.

What needs to be done? A Road Map for the Way Forward

While several factors are working in our favour, the Indian government, along with the private sector, has to work in helping us become the next manufacturing superpower. To start with, we need to replicate best practices from other developed countries, including China, to improve our ranking on the competitiveness scale. Incentives for companies looking to set up manufacturing plants in India will also help.

The next step is to focus our efforts on increasing the scale of manufacturing in India. This cannot be done by just catering to the domestic market alone. We need to start manufacturing for the global market as well. To do these, we need a robust manufacturing policy that offers various incentives for manufacturing firms.

The ease of doing business is another crucial factor that will play a massive role in making India an alternate manufacturing hub. Recently, India saw a drop in this factor, and right now, we occupy the 100^th Rank in the World Bank’s ease of doing business index. We need to work on improving this ranking.

Besides the ranking, global investors will consider several other parameters before they set up base in the country. So, each state needs to work on improving individual metrics to make it easy for global corporations to begin operations.

Another deciding factor is the cost of logistics. According to a World Bank report, the cost of transporting cargo in India stands at Rs. 2.28 per tonne of freight by road, Rs. 1.41 by rail and around Rs. 1.90 when using inland and ocean waterways. By improving our road and rail connectivity, as well as ports, India can lower the logistics costs significantly. This could help in attracting more foreign investments.

Another area where we need to improve is enforcing contracts. Currently, India ranks 164 among 190 countries on enforcing contracts. To give a comparison, it takes nearly four years to resolve a dispute in India. In contrast, in Singapore, problems are resolved within six months.

If we are to make the best out of this ongoing crisis and emerge as an alternate manufacturing hub for China, we need to focus on these areas. Additionally, by accelerating innovation, driving cost-competitiveness, we can attract global manufacturing firms.

At Alok Tools, one of the leading manufacturer and exporter of tools in India, we are ready to meet this challenge. Our products are manufactured to global standards, and we export our tools to several countries across the globe. To know more about our export policies or to become our overseas partner, drop in a line to sales@aloktools.com.